Back Tomas Ersson, Lars-Göran Sundblad, Jussi Manner. (2022). Cost analysis of seedling supply systems adapted for mechanized tree planting: a case study from southern Sweden. Silva Fennica vol. 56 no. 2 article id 10663. https://doi.org/10.14214/sf.10663

Keywords: logistics; silviculture; reforestation; tree planting machine; containerized seedling; seedling handling; system analysis

Highlights: The total cost of cardboard box concepts that increase the productivity of tree planting machines is higher than of the cultivation tray system (5–49% in the basic scenario); Increasing the boxes’ packing densities and/or the planting machines’ hourly cost increases the boxes’ cost-competitiveness; Packing density is a key factor in achieving highly cost-efficient seedling supply systems for mechanized tree planting.

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Because today’s tree planting machines do a good job silviculturally, the Nordic forest sector is interested in finding ways to increase the planting machines’ productivity. Faster seedling reloading increases machine productivity, but that solution might require investments in specially designed seedling packaging. The objective of our study was to compare the cost-efficiency of cardboard box concepts that increase the productivity of tree planting machines with that of today’s two most common seedling packaging systems in southern Sweden. We modelled the total cost of these five different seedling packaging systems using data from numerous sources including manufacturers, nurseries, contractors, and forest companies. Under these southern Swedish conditions, the total cost of cardboard box concepts that increase the productivity of intermittently advancing tree planting machines was higher than the cost of the cultivation tray system (5–49% in the basic scenario). However, the conceptual packaging system named ManBox_fast did show promise, especially with increasing primary transport distances and increased planting machine productivities and hourly costs. Thus, our results show that high seedling packing density is of fundamental importance for cost-efficiency of cardboard box systems designed for mechanized tree planting. Our results also illustrate how different factors in the seedling supply chain affect the cost-efficiency of tree planting machines. Consequently, our results underscore that the key development factor for mechanized tree planting in the Nordic countries is the development of cost-efficient seedling handling systems between nurseries and planting machines.

Ersson, SLU, School of Forest Management, SE-739 21 Skinnskatteberg, Sweden https://orcid.org/0000-0003-2442-7482 E-mail: back.tomas.ersson@slu.se
Sundblad, Skogforsk, Uppsala Science Park, SE-751 83 Uppsala, Sweden E-mail: lars-goran.sundblad@skogforsk.se
Manner, Skogforsk, Uppsala Science Park, SE-751 83 Uppsala, Sweden https://orcid.org/0000-0002-4982-3855 E-mail: jussi.manner@skogforsk.se

article id 1064, category Research article

Back Tomas Ersson, Urban Bergsten, Ola Lindroos. (2014). Reloading mechanized tree planting devices faster using a seedling tray carousel. Silva Fennica vol. 48 no. 2 article id 1064. https://doi.org/10.14214/sf.1064

Keywords: productivity; cost analysis; seedling feed; silviculture; time study; tree planting machine; containerized seedling

Highlights: Seedling reloading onto the Bracke Planter crane-mounted planting device was twice as fast with the MagMat tray-wise-loaded carousel as today’s seedling-wise-loaded carousel; Tray-wise reloading combined with deplugging seedlings from suitable cultivation trays has the potential to be an efficient and robust way to feed seedlings on any type of tree planting machine.

Abstract | Full text in HTML | Full text in PDF | Author Info

On Nordic clearcuts, today’s tree planting machines produce high-quality but costly regenerations. Much of this high cost is attributable to the planting machines’ low productivity. One promising way of raising productivity is to lessen the time spent manually reloading seedlings onto the carousels of crane-mounted planting devices. Using MagMat, a carousel test-rig designed by engineering students, we studied how much faster tray-wise seedling reloading is on the Bracke Planter compared to reloading with today’s seedling-wise-loaded carousel. The MagMat test-rig held eight Hiko cultivation trays from which seedlings were deplugged individually and dropped into the planting tube. The time study confirmed that seedling reloading was on average twice as fast with MagMat compared to today’s seedling carousel, thereby increasing assumed planting machine productivity by 8–9% depending on the planting device used. MagMat’s cost-efficiency was analysed to be particularly reliant on its added investment cost, mechanical availability and how quickly trays can be switched automatically. Nevertheless, MagMat’s field performance illustrated the overall potential of tray-wise loading compared to piecewise seedling loading for increasing the productivity of crane-mounted planting devices. Also, deplugging proved to be a reliable method of extracting seedlings from the rigid, copper-painted Hiko cultivation trays even when performed at the excavator’s boom-tip during mounding work. We conclude that, rather than piecewise seedling loading, tray-wise loading combined with deplugging seedlings from suitable cultivation trays is a reliable and much more time-efficient method to feed seedlings on probably any type of tree planting machine.

Ersson, Department of Forest Biomaterials and Technology, SLU, SE-90183 Umeå, Sweden E-mail: back.tomas.ersson@slu.se
Bergsten, Department of Forest Biomaterials and Technology, SLU, SE-90183 Umeå, Sweden E-mail: urban.bergsten@slu.se
Lindroos, Department of Forest Biomaterials and Technology, SLU, SE-90183 Umeå, Sweden E-mail: ola.lindroos@slu.se

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